High Efficiency Color Sorter Bean Sorting Machine Corn Color Sorter For Sorting Beans
The system operates on the following principle:
1. Feeding & Alignment: Bulk pepper seeds are elevated and fed onto a vibrating chute or belt, which spreads them into a single, uniform layer to ensure each seed can be individually inspected.
2. Optical Scanning: The aligned seeds free-fall past a high-resolution, high-speed optical scanning chamber. This chamber is equipped with:
· Full-Spectrum LED Lights: Provide consistent, glare-free illumination to highlight color differences.
· Advanced CCD/CMOS Cameras: Capture detailed images of each seed from multiple angles.
3. Real-Time Data Processing: A sophisticated computer processing unit analyzes the captured images in milliseconds. It compares the color, shape, and sometimes spectral characteristics of each seed against user-defined acceptance parameters. Seeds that are discolored, moldy, immature, or mechanically damaged are identified as rejects.
4. Precision Ejection: Upon identification, the system sends a signal to an array of high-speed, solenoid-controlled air jets. These jets emit a precise puff of compressed air to knock the defective seed out of the product stream without physically touching it.
5. Separation & Collection: The ejected defective seeds are diverted into a reject channel, while the accepted, high-quality pepper seeds continue their natural trajectory into the "good product" collection hopper.
Technical Parameters:
| MODEL |
WYCS4-256 |
| Chutes/Channels |
4/256 |
| Throughput(t/h) |
2-3t/h |
| Sorting Aaccuracy |
≥99.99% |
| Power |
2.3kw |
| Power Voltage |
180-240V/50Hz |
| Air Source Pressure |
0.6-0.8Mpa |
| Air Consumption |
<2.4M3/Min |
| Weight |
750kg |
| Diamension(L*W*H) |
1855*1540*1852mm
|
Color sorter Principle as shown:
Color sorter at work,Feed hopper in the material under the action of vibrator is uniform distribution in each chute,The CCD signal of the whereabouts of the material in testing,If it is found that there are unqualified material or impurities in the material,The startup ejector to blow the defective goods in the hopper.(Above only for the working process of the diagram,The actual material shall prevail.)
The core process involves:
1. Feeding: Products are spread into a single layer and fed down a chute or vibrating platform.
2. Scanning: As items fall, they pass under high-resolution cameras or advanced optical sensors.
3. Detection & Analysis: The system captures images of each item and compares its color to pre-set acceptance criteria using sophisticated software.
4. Ejection: If an item is identified as defective or unwanted (e.g., a discolored grain, a plastic piece among nuts), the system triggers a rapid air jet to precisely blast it out of the product stream into a reject bin.
5. Collection: The accepted "good" products continue their path to be collected and packaged.
Advantage:
Why Choose Wenyao Color Sorter?
1. Over 20 years experience which focus on sorter machine. One of the most advanced manufacturer in Hefei, Anhui.
2. After-Sales service guarantee: We have a professional after sales service team, one-to-one customer service to help customers install and debug.
3. We have service station over Southeast Asia, co-operate re-seller in more than 100 countries.
4. Quality assurance of raw materials: the raw material we purchase are certified qualified products.
5. Quality process assurance: We have been authorized by CE & ISO quality management system, each process of production are under strictly standard.
6. System test: Our technical engineers check the product performance, even every part is subjected to rigorous aging test to ensure that the factory products would being in full compliance with customer requirements.
7. Shipping guarantee: We have professional packaging operation team, independent export qualification to ensure product safety and stability to reach customers in the hands.
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