quality Wenyao Color Sorter & Rice Color Sorter factory

As a key piece of equipment in modern agriculture and industry, color sorters play a vital role in improving product quality and production efficiency. For many companies, buying the right color sorter is an important investment, so you need to fully understand the relevant information before making a decision. Here are some professional suggestions for buying a color sorter to help you find the equipment that best suits your business needs.   1. Clarify your needs First, you need to clarify the application scenario of the color sorter. For example, is your product a crop, food, plastic or metal? Different industries have different requirements for color sorters. Understanding your specific needs can help you narrow down your choices and find targeted equipment.   2. Understand the core technology of the color sorter The performance of a color sorter is mainly determined by its core technology. There are two main types of color sorters on the market: optical color sorters and near-infrared color sorters. Optical color sorters use cameras and light sources to detect color differences in materials. Near-infrared color sorters, on the other hand, screen materials that cannot be distinguished by the naked eye by analyzing the chemical composition of the material. Choose the right type of technology based on the characteristics of your product.   3. Pay attention to sorting accuracy and processing capacity The sorting accuracy and processing capacity of the color sorter are important factors affecting production efficiency. A high-precision color sorter can effectively separate impurities or unqualified products to ensure the quality of the final product. At the same time, the processing capacity determines the amount of material that the color sorter can process per hour, which directly affects the production speed. Therefore, when purchasing, you need to choose a color sorter with corresponding processing capacity according to your production scale.   4. Check the stability and ease of use of the equipment The stability of a color sorter will directly affect the normal operation of the production line. Therefore, it is crucial to choose a device with high stability and low failure rate. In addition, the operating interface and maintenance of the color sorter also need to be considered. A user-friendly operating system and convenient maintenance methods will reduce downtime and improve production efficiency.   5. Evaluate after-sales service and support The color sorter is a long-term investment, and good after-sales service can protect your business. When purchasing equipment, please understand the after-sales service content provided by the manufacturer, such as warranty period, technical support, spare parts supply, etc. High-quality after-sales service will ensure that your equipment is always in the best condition during use.   6. Consider cost-effectiveness Although price is a factor that must be considered when purchasing a color sorter, it should not be the only factor. More attention should be paid to the cost-effectiveness of the equipment. Consider multiple factors such as the service life of the equipment, maintenance costs, energy consumption, and production efficiency, and make a comprehensive cost-effectiveness analysis. Conclusion Purchasing a suitable color sorter requires a deep understanding of the technical characteristics of the equipment and your actual needs. By considering the above points comprehensively, you can make a more informed decision and choose the color sorter that best suits your business, thereby improving production efficiency and ensuring product quality. I hope these suggestions can provide some help in your color sorter purchase process. If you have any further questions or need more detailed information, please feel free to contact our professional team.

 Chute type color sorter and belt type color sorter are both equipment that uses the color difference of materials for sorting, but they have some differences in structure, working principle and scope of application.    The chute color sorter is composed of a hopper, a chute, a photoelectric sensor and an air blowing device. The material flows evenly into the chute from the hopper, and the photoelectric sensor detects the material, and when the color of the material is inconsistent with the set color threshold, the photoelectric sensor will send a signal to blow the material out of the chute.    The belt type color sorter is composed of a hopper, a belt, a photoelectric sensor and a fan. The material flows evenly from the hopper onto the belt, which makes the material move in a certain direction. The photoelectric sensor detects the material, and when the color of the material is inconsistent with the set color threshold, the material will be blown to the other side of the belt by the fan.    The chute type color sorter directly detects the material through a photoelectric sensor, while the belt type color sorter blows the material out of the belt through a fan and then detects it.    Chute sorters are suitable for materials of various shapes, sizes, densities and fluidity, including fruits, vegetables, nuts, grains, ores, etc. The belt type optical sorter is suitable for materials with uniform shape, size and density, and is not suitable for materials with poor fluidity.    The advantages of the chute color sorter are a wide range of applications, high sorting accuracy and simple operation. The disadvantage is that the equipment is large in size and occupies a large area. The advantages of belt type optical sorter are small size, small footprint and high sorting accuracy. The disadvantage is that the scope of application is narrow, and it is not suitable for materials with poor fluidity.

What are the characteristics of the small rice color sorter?   Small rice color sorter manufacturers use grain cleaning equipment that combines air separation and specific gravity screening according to the size, weight or contour of the materials. The machine adopts positive pressure mode and uses the combined effect of air flow and vibration friction on the materials to make the materials with higher specific gravity settle to the bottom layer and move upward through the vibration friction of the screen surface, while the materials with lower specific gravity are suspended on the surface of the material layer. It flows downward under the action of air flow to achieve the purpose of separation according to specific gravity. It can effectively remove impurities in materials: mildewed and degenerated plasmids, insect-eaten grains, smut grains, shelled grains, bud grains, large and heavy impurities, small and heavy impurities, dust, etc.   1. The frame of the whole machine is made of high-quality steel plate with anti-rust treatment, which is strong and durable and extends the service life. 2. The feed hopper is located under the machine and cooperates with the elevator to make feeding more convenient; the feed port and discharge port baffles are easy to operate.   3. Winnowing, screening, specific gravity selection, multiple screening, higher accuracy. 4. Suitable for a variety of materials, such as agriculture, animal husbandry, forestry and animal husbandry, seed industry, etc. 5. The whole machine has the characteristics of simple structure, flexible operation, low power consumption, stable operation, and strong applicability. Users can choose to replace the screen plates and specific gravity screen plates to screen different materials, thereby achieving simple classification and realizing multiple uses in one machine. .

How to debug the color sorter?   The debugging of the color sorter does not need to be carried out step by step, only the following items need to be completed. 1. Check whether the valves of the color sorter are complete, whether the nozzle sequence is correct, adjust the machine position, and whether the air pressure is normal. Adjust the vibration screw and pressure release plate, and check the position of the rice trough and nozzle. After completion, adjust the camera position, check whether the light is on, clean it manually, whether the gray color is normal, and adjust the delay, width, background board, sensitivity, and output.   2. The color sorter should ensure that the glass and background plate are clean, cut off the equipment path to see if it jumps, and adjust the positions of the background plate and glass plate. Check whether the wires of the electrical control box are loosely connected, whether the original parts of the sub-inspection box are intact, and whether the wires, neutral wires and ground wires of the stable power supply are fixedly connected correctly. 3. The delay function of the color sorter is to blow out inferior products from the nozzle for a period of time, but at the same time it is impossible to obtain high-quality materials. As a result, only secondary material is blown. If the delay is incorrect, the secondary material will blow out too much good material and the color selection of the whole machine will not be clean. The higher the separation rate and extraction rate of the three elements, the better the color sorter; the lower the extraction rate, the better the color classifier, and the higher the output, the better the color classifier. Consider these three factors when purchasing to choose the best ratio for yourself. Precautions for using color sorter: 1. It takes about 5 minutes to adjust the linear value of the entire color sorter, and there must be enough millet (because during the adjustment process, if the multimeter is damaged within 1 second, the adjusted parameters will be inaccurate, and this process is not a selection process. Color, need to wait patiently. 2. When adjusting the linear value of the color sorter, please do not adjust parameters such as flow rate and accuracy. Otherwise, the linear value of the fine adjustment will produce a large error (that is, no keys on the screen are allowed to be clicked during adjustment). Do not press the run button before adjusting the linear value of the color sorter. 4. Press the run button, and the color sorter starts selecting colors and is in normal working condition. 5. Please adjust the accuracy of the color separation machine and the flow rate of the vibrator according to the actual production process knife and finished product requirements and scrap rate.

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