Multifunction Beans Color Sorter Intelligent 2 Chutes For Sorting Rice Peanuts Coffee Bean

Multifunction Sorter Intelligent 2 Chutes For Sorting Rice Beans Peanuts coffee bean

Technical Parameters:

Principle:

Raw materials are put into the machine from its material hopper on the top, vibrated by vibratory feeder and sliding along material chute into the zone of observation in sorting chamber through sensors and background plate. Under the effect of lamps source, CCD sensor receives compound light from materials being sorted. According to the light intensity and color changes, make the system produce output signal and drive solenoid valve(ejector) to work, ejecting the discolor grain to reject chamber and good materials continue to fall into the finished accept chamber

Color Sorter Function:

When color sorter is working, feed hopper in the materials under the action of vibrator is uniform distribution in each chute. The CCD signal while the materials are dropping is in testing. If it is found that there are unqualified materials or impurities in the materials, the ejector will blow the defective goods in the hopper.

Feeding system

It consists of feeding hopper, vibrating feeder, and chute. Raw material enters into vibrating feeder from the feeding hopper, then automatically be arranged into a series of continuous current line by vibration and a guiding mechanism, and fall to a detection zone at a constant speed after being accelerated by the chute. to ensure that the material is clearly present in the sorting cabinet. The feeding system also controls the capacity of the color sorting machine in addition to the function of providing raw material.T through the adjustment of the vibration amount of the feed hopper flow control plate and the vibration hopper, the control of the output of the color sorter per unit time can be realized.

Optoelectronic system

The Optoelectronic system is the core part of the color sorting machine, which is mainly composed of an LED light source, background plate, CCD lens, and related auxiliary devices. The light source provides stable uniform illumination of the material being tested and the background plate. The CCD lens converts the reflected light of the material to be measured into an electrical signal in the detection area. The background plate provides a reference signal for the electronic control system.

Sorting system

The sorting system consists of accessories such as sorting cabinet, nozzles, air supply. The nozzle has been experimentally proved that the nozzle spacing and the number of nozzles are one of the key factors affecting the accuracy of the color sorter.

Cleaning system

The cleaning system consists of cylinders, glass cleaning brushes, and other components. Because some items come with the dust and other impurities that may adhere to the glass during the color sorting process. Once the dust and impurities are attached to the window glass, the optoelectronic system may cause chain-chain problems such as false detection, which will affect the color sorting accuracy and carryover ratio.

Operating System

The large-screen wide-angle touch screen is used to preset multiple color sorting modes for customers. And establish a friendly man-machine interface, according to the specific conditions of materials convenient and quick to achieve adjustment.

Examples of color sorting:

1,Advanced image acquisition system
Wenyao color sorter machine use the high resolution monochromatic camera or RGB camera(5000+ pixels) with high quality industrial lens to achieve clear and accurate image acquisition.The camera could capture the micro defects of material instantly.

2,Intelligent image processing algorithm
Color sorting algorithms of gray level,color difference and HSV are perfectly combined with shape sorting algorithms of size,circular degree,texture etc,and successfully solved a series of high difficulty color sorting problems,and dramatically enhance the sorting accuracy.

3,Unique chutes processing technology
The special anodizing and hardening technology can greatly improve the channel smoothness and ware resistance to guarantee high production.

4,High quality solenoid valve(ejector)
Wenyao color sorters are equipped with high quality solenoid valve.The valve has longer lifespan,high frequency and low air consumption.The working frequency is 1000 times per second,which guarantees the accurate and perfect ejecting.For the different sizes and characteristics of material particle, wenyao optical sorters use the solenoid valve of different sizes.

5,High efficiency and reliable light source
Advanced LED lighting technology with advantages of super high intensity,long lifetime&perfect performance.

6,Simple operation, easy to learn and use
Simple optical system design, precise automatic correction system, combined with the well-designed human-machine interface to simplify the complexity of machine commissioning and use, ensuring the simple operation and the machine is easy to learn and use.