Highly Productive Roasted Coffee Bean Color Sorter Machine

Highly Productive Roasted Coffee Bean Color Sorter Machine

Using advanced technology, this machine takes photographs of every coffee bean as it passes over the sensor and analyzes its color. By comparing each bean to a reference database of perfect beans, the Colour Sorter is able to detect any imperfections and remove them from the batch using pneumatic valves.

With the Colour Sorter, you can easily sort out burnt, underdeveloped, broken or defective beans (quackers), ensuring that only the highest quality beans make it into your final product. Whether you're a small artisanal roastery or a large commercial operation, the Colour Sorter is an essential piece of equipment for achieving consistent, top-quality roasts.

Multifunction Color Sorter Machine for Walnuts, Almond, Pistachio Separation

*Nuts Defects Sorting through High Resolution 4096 Pixel CCD Camera,High Reliability And Long Life LED Light Source;

*Efficient And Stable Software System, Intelligent Algorism, User Friendly Interface;

*Better Sorting Accuracy, Lower Carryover, And Bigger Production Capacity;

*SOC Platform To Realize Stable, Reliable, Ultra-Fast Mass Data Processing;

*Nuts Colour Sorting With Expert Sorting Solution Realizes One Key Debugging

Mini coffee bean color sorter :

Improve the quality of your coffee, whether before or after roasting, with our cutting-edge product, wycs1-32 Our color sorter is designed to catch every imperfection and flaw in your coffee beans, ensuring that only the highest quality beans make it into your cup. With a sorting capacity of up to 125kg of roasted or 250kg of green coffee per hour, the wycs1-32 is both efficient and effective. Its two high-resolution CCD cameras with 4096 pixels guarantee that no quaker, stone, or stick goes unnoticed. Don't settle for mediocre coffee - invest in our wycs1-32 color sorter and taste the difference in every cup!

Color Sorters are machines used on the production lines in bulk food processing and other industries. They sort materials by their colors or shapes, If it is found that there are unqualified materials or impurities in the materials, the ejector will blow out the rejects in the hopper.
In color sorting stage, the grain pile comes into the hopper, from there it goes into the vibrating feeder. The vibratory feeders spread and leveled the grain to a single-layer flow.Two CCD cameras are installed at the two sides of the control area. The single-stream from e.g. Cereal is scanned by the cameras. The data of the video cameras are used in the arithmetic unit and are analyzed in real time. From the results of image analysis of the signals, an air flow pulse is generated by opening the valves at the moment on the fly by the detected particle. The compressed air pulses with a pressure of (0.4 … 0.6 MPa), which is generated only for the duration of a few milliseconds, blowing the grain into the corresponding receiver module.

color sorter is a high-tech product that integrates optics, machinery, electronics, and pneumatics, and has the function of secondary sorting. The basic working principle of the color sorter is to feed the material through the feeder, allowing the material to pass uniformly through the viewing point. The CCD camera captures the color and shape information of the material and sends the data to the data processing unit for image processing and threshold selection. Finally, the defective materials are rejected by high-frequency electromagnetic valves.
 

PARTS DETAILS:

Color sorters play an important role in the production and processing industry. It improves production efficiency, product quality and sustainable development, and helps enterprises achieve a win-win situation of scientific and technological innovation and economic benefits. With the continuous development of science and technology, the functions and application fields of color sorters will continue to expand, and make greater contributions to industrial upgrading and sustainable development.

By automating the sorting process, Wenyao color sorters reduce the reliance on manual labor for color-based sorting tasks. This helps lower labor costs, improve workplace efficiency, and minimize errors associated with manual sorting

With accurate color sorting, Wenyao color sorters minimize the presence of off-color or low-quality products in the final output. This leads to increased yield and profitability as more products meet the desired specifications and command higher prices.

Improved Product Quality: By effectively removing defective or substandard items, Wenyao color sorters help improve product quality and consistency. They can identify and remove products with discoloration, impurities, or foreign materials, ensuring only high-quality products move forward in the production line.

Wenyao's color sorters use high-resolution cameras to capture images of products with high accuracy, ensuring reliable sorting results.

The cameras are equipped with 3D image recognition technology, which enables the machines to identify the shape, color, and other features of products for sorting.

Features of coffee bean  Color Sorter:

·High level Al self-learning function,one-key automation,user friendly interface,easy operation

·Multi-function,multi-purpose,widely used for corns,beans,coffee bean,rice,grain ,walnuts,almond,plastic etc.

. Combined with color sorting,shape sorting and size sorting,to sort difficult impurities like micro color difference,tiny bad spot etc.

Latest UHD imaging and analysis technology,high-speed processing,accurate identification.

. High end specification ensures high stability with high sorting accuracy, small carry over and low energy consumption.

Operation system version 2024, with Al image capture and analysis , self-learning functions

Technical Parameters:

Examples of color sorting:

CCD Color Sorter Machine
Among them, the photoelectric large bean color sorter is a popular style in the past few years. It is an ordinary photoelectric sensor. At present, the CCD sensor large bean color sorter is the most used in the market, and the maximum resolution is 5400 pixels. Speed line scan CCD

The difference between the photoelectric color sorter and the CCD color sorter lies in the sensor. Because the CCD color sorter uses a high-definition CCD color sorting lens, the color sorting accuracy is improved from 2 square millimeters of the photoelectric color sorter to 0.040. 08 square millimeters, the color sorting accuracy is improved, and the CCD output color sorter is also greatly improved compared with ordinary photoelectric color sorters.

Feature:
1) High resolution full color camera 5400 CCD sensor. High definition industrial lens.
2) Human-computer interaction. Image Capture. Holographic Imaging. One-key automation. Automatic System Check.
3) Sorting master. High quality ejector.Intelligent lighting source. Target orientation.
4) Identification expert. Size identification. Texture identification. Shape identification. Edge identification. Sorting accuracy
infinitely close to 100%.
5) System Guard. Intelligent algorithm.Automatic rectification. Targeted dedusting.

1. How to use the machine?
We will supply the Installation instructions or video and our engineers will train your operators.

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