Place of Origin:
China
Brand Name:
WENYAO
Certification:
CE & ISO9001
Model Number:
WYCS2-128
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Multi Function Linseed Seeds Color Sorting Machine Flax Seed Colour Sorter
1. Simple and Concise Description
A color sorter is a machine that uses optical sensors to detect the colors of objects on a production line. It then uses precise air jets to separate items based on their color, ensuring a consistent and high-quality final product.
2. Standard Detailed Description
A color sorter (or optical sorter) is an automated machine designed to separate materials based on their color characteristics. It is widely used in agricultural and industrial processing to remove defective or foreign materials from bulk goods.
The core process involves:
1. Feeding: Products are spread into a single layer and fed down a chute or vibrating platform.
2. Scanning: As items fall, they pass under high-resolution cameras or advanced optical sensors.
3. Detection & Analysis: The system captures images of each item and compares its color to pre-set acceptance criteria using sophisticated software.
4. Ejection: If an item is identified as defective or unwanted (e.g., a discolored grain, a plastic piece among nuts), the system triggers a rapid air jet to precisely blast it out of the product stream into a reject bin.
5. Collection: The accepted "good" products continue their path to be collected and packaged.
3. Technical / Industrial Description
A Color Sorter is a high-speed, computer-vision-based automation system utilized for quality control and product purification. Its primary components include:
· Vibratory Feeder: Ensures an even, monolayer distribution of product for accurate scanning.
· Optical System: Comprises high-speed CCD/CMOS cameras, LED light sources (often full-spectrum or specific wavelengths like IR/UV), and background plates optimized for contrast.
· Processing Unit: A powerful computer with image processing algorithms that analyzes color, shape, and structural characteristics in real-time.
· Ejection System: An array of high-speed, solenoid-valve pneumatic nozzles that physically separate the identified rejects from the accepted product flow with minimal product loss.
These systems are critical in industries such as food processing (e.g., rice, nuts, beans, seeds), recycling (plastic flake sorting), and mining (ore classification).
Key Features to Mention:
· High-Speed Operation: Can sort thousands of individual items per minute.
· Non-Destructive: Does not damage the good product.
· High Accuracy: Dramatically reduces human error and labor costs.
· Customizable: Sorting criteria (color, size, shape) can be easily programmed for different tasks.
Example in a Sentence:
"The food processing plant installed a state-of-the-art color sorter to automatically remove all burnt and discolored coffee beans, significantly improving the quality and value of their final product."
PARTS DETAILS:
Technical Parameters:
MODEL | WYCS2-128 |
Chutes/Channels | 2/128 |
Throughput(t/h) | 2-3t/h |
Sorting Aaccuracy | ≥99.99% |
Power | 1.1kw |
Power Voltage | 180-240V/50Hz |
Air Source Pressure | 0.6-0.8Mpa |
Air Consumption | <1.2M3/Min |
Weight | 450kg |
Diamension(L*W*H) | 1250*1535*1832mm |
Examples of color sorting:
CCD Color Sorter Machine
Among them, the photoelectric large bean color sorter is a popular style in the past few years. It is an ordinary photoelectric sensor. At present, the CCD sensor large bean color sorter is the most used in the market, and the maximum resolution is 5400 pixels. Speed line scan CCD
The difference between the photoelectric color sorter and the CCD color sorter lies in the sensor. Because the CCD color sorter uses a high-definition CCD color sorting lens, the color sorting accuracy is improved from 2 square millimeters of the photoelectric color sorter to 0.040. 08 square millimeters, the color sorting accuracy is improved, and the CCD output color sorter is also greatly improved compared with ordinary photoelectric color sorters.
Established in 2007: Have rich experience and strong strength.
Artistic appearance: Original piano frame and artistic design; Arc transition design - beautiful, simple and three-dimensional.
Observation recognition: Original multi-spectral confocal technology; Holographic flash camera; intelligent sorting technology; Low temperature concentrated LED light source; Shape sorting technology; RGB spectrum technology.
Intelligent interconnection: The simplest UI; One button to an intelligent mode; One button to an intelligent mode; Original 4G high-speed online service; Color sorting assistant; Intelligent sorting technology; Intelligent deashing 2.0.
Outstanding output: Deashing of air flow; Deashing of air flow; Self-adaptive feeding.
Intelligent elimination: Self-collaborative sensing technology; Central position elimination technology; High end customized valves.
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