High Precision Multi Grain Rice Wheat Corn Bean Seed Color Sorter machine CCD Optical Sorting Machine
This wheat color sorter is specially developed for wheat grain processing. It can remove sprouted wheat, scabbed grains, black tip, discolored, moldy, insect‑damaged kernels, stones and heterochromatic impurities. Improve wheat purity, optimize raw material quality for flour milling. Suitable for grain mills and wheat processing factories.
Wheat Color Sorter
Our wheat color sorter adopts high‑resolution CCD optical sensor and intelligent self‑learning algorithm, which can recognize tiny defects on wheat surface efficiently.
It sorts raw wheat and rejects sprouted grain, scabbed / fusarium contaminated wheat, black tip kernels, moldy, shrivelled, insect‑bitten grains, as well as straw, stone, foreign particles and different‑color impurities. It is a key equipment for wheat pretreatment before flour production.
Key Features
1. Excellent identification for difficult defects: scab, sprout, black tip of wheat grain
2. High sorting precision, low good‑grain carryover rate, reduce raw material waste
3. High‑speed stable ejector valves, low air consumption, energy saving
4. Intuitive touch screen, one‑key self‑learning, easy parameter adjustment for different wheat batches
5. Multiple chute options, flexible capacity to match small workshop and large flour milling line
Application
Mainly used in flour mill, wheat purchasing & cleaning station, grain storage and grain processing industry. Effectively upgrade wheat grade, guarantee flour safety and increase commercial value.
✅ Advantage
- Professional algorithm customized for wheat defects (scab, sprout, black tip)
- Detect slight discoloration and mold spots
- High good‑product yield, save raw material cost
- Stable continuous running for milling production line
- Simple operation & convenient maintenance
Why Choose Us
✅ Rich experience in wheat sorting solution
We fully understand the typical defects of wheat such as scab, sprouted grain and black tip. Instead of general universal setting, we provide optimized sorting parameters for your wheat raw material.
✅ Reduce loss of qualified wheat
Low carryover design keeps more good wheat into finished product, minimize waste and maximize your output profit.
✅ Stable hardware for 24‑hour continuous production
High‑definition optical sensors and durable ejectors guarantee long‑time running for flour milling plant, low failure rate and less downtime.
✅ Easy operation for your workers
Intelligent self‑learning function. When wheat quality changes from batch to batch, operators can quickly adjust settings after simple training.
✅ Complete after‑sales support
Installation guidance, operation training, remote technical debugging and spare parts supply are available to solve your production problems quickly.
1. WENYAO Colour Sorter Machine Working Pricinple
Raw materials are put into the machine from its material hopper on the top, vibrated by vibratiory feeder and sliding along material chute into the zone of observation in sorting chamber through sensors and background plate. Under the effect of lamps source, CCD sensor receives compound light from materials being sorted. According to the light intensity and color changes, make the system produce output signal and drive solenoid valve(ejector) to work, ejecting the discolor grain to reject chamber and good materials continue to fall into the finished accept chamber
2. Technical Parameters:
| MODEL |
WYCS7-448 |
| Chutes(channels) |
7(448) |
| Sorting accuracy(%) |
≥99.9 |
| Carryover rate (bad:good) |
≥30:1 |
| Output(T/h) |
≥2 |
| Voltage |
180-240V/50Hz |
| Power supply(kw) |
3.7 |
| Work Air Pressure(Mpa) |
0.2-0.3 |
| Air consumption(L/min) |
1800-3800 |
| Air supply(Mpa) |
0.6--0.8 |
| Dimension(L*W*H) mm |
2874*1560*1860 |
| Weight(kgs) |
1350 |
| Package |
Plywood case |
| Package Size mm |
3280*1680*2060 |
INTELLIGENT OPERATION SYSTEM
Overall Large Screen HD Operation control panel, 1080P Super high resolution,system more stable, more friendly Human-Machine-Interface panel, which gives high sensitivity instant fast repones in the industrial environment.
NEWLY SPECIAL SUPER WIDTH CHUTE DESIGN
Special technology chutes, applicable for universal materials,make the transfer more steady, more capacity.
MECHNICAL RECONSTRUCTION
Reconstrution of the mechnical frame, the main part with special material,balancing whole frame bearing, ensure the machine integrity. Working with the updated mechanism, it strength the base of the ultra-sorting.
SELF-DEVELOPED SPRAY VALVE
Self-developed spray valve, Self-developed high-performance spray valve, super high rapid response to the Algorithm results. It can continuously working 12billion+ times, extremely long life, with low air consumption,master the core technology.
ILLIMITABLE SORTING POSSIBILITIES, START BY “ONE BUTTON” PRESSURING
Hundred of sorting profiles can be saved in machine machine, for the variety products for sorting, subdivide the quality of agric and sideline products illimitable sorting possibilities,“one button”start, “one button”profiles exchange.
SHADOWLESS COLD LIGHT SOURCE,AUTOMATICA ADJUSTABLE
Extremely long life, low energy consumption intellligent shadowless cold light source, orthogonal spectrum technology, make the image more visiable, more accuracy detection; the output luminance of light source are automatically adjustable, it make the lights more stable with high quality. It is fully appliable for the camera to see and detect.
4. Examples of Color Sorting Examples
How to get the correct size and suitable price of wenyao color sorter machine?
Step 1. Which kinds of the material do you want to sort ?
Step 2. How much input capacity for the raw materials per hour?
Step 3. In order to know the impurity rate of the raw materials which are needed to be sorted, please send us 3 pictures as following:
1. Raw material picture(feeding in the machine materials)
2. Accepted material picture(you want to save the good materials)
3. Rejected material picture(you want to sort out the bad materials)
5. Our Service:
A: For software:We have installed WIFI remote control system on machine,Once machine arrived in your local we will connect with machine touch screen provide technical assistance from Chinese factory.
B:For hardware:We will supply you the spare parts ship together with machine,In case you face hardware problems,we will guide you how to repair by live videos.
6.Packing and Delivery:
Packaging Details:
Our products use professional wooden cases with PE plastic bag.
Package size will depend on each model size.
Delivery Detail:
Within 15 - 20 days after received deposit.
Package :
7.FAQ
1. How to use the machine?
We will supply the Installation instructions or video and our engineers will train your operators.
2. How long about the guarantee period?two year. And we supply lifelong software upgrade services for our customers.
3. Can you supply the air compressor, air tank and air filters?
Yes, we can provide above equipments, our standard offer includes color sorter machine with air compressor, air tank and filters.
4. Is oversea service available?
Yes, our engineers could go abroad when required.
5. How to calculate Installation personnel cost?
On condition that customer requires to install, our company would like to send 1 Engineer to guide for installation, then customer should to pay the cost, including transaction of Engineer's visa, transportation(air) for go abroad. and accommodation , local transportation and security when the Engineer arrived.
Why Choose Wenyao Color Sorter?
1. Over 17 years experience which focus on sorter machine. One of the most advanced manufacturer in Hefei, Anhui.
2. After-Sales service guarantee: We have a professional after sales service team, one-to-one customer service to help customers install and debug.
3. We have service station over Southeast Asia, cooperate reseller in more than 100 countries.
4. Quality assurance of raw materials: the raw material we purchase are certified qualified products.
5. Quality process assurance: We have been authorized by CE & ISO quality management system, each process of production are under strictly standard.
6. System test: Our technical engineers check the product performance, even every part is subjected to rigorous aging test to ensure that the factory products would being in full compliance with customer requirements.
7. Shipping guarantee: We have professional packaging operation team, independent export qualification to ensure product safety and stability to reach customers in hands.
The full coverage gradient dust removal system can be equipped with an optional suction and dust removal device, which has a more reasonable structure, stronger suction force, and cleaner dust removal.
Al Smart Core Processing Platform, Faster and Smarter
Equipped with SOC intelligent chips and integrating AI deep learning algorithms, a sorting platform with higher integration, faster computation, and stronger processing capabilities is constructed.
Intelligent holographic flash camera, high-resolution and clearer
Equipped with a self repairing loop lens and adapted to intelligent image sensors, achieving 260 million pixel ultra clear resolution
Center positioning removal algorithm, efficient and more accurate
The algorithm fits the digital model of defective materials, marks the center point of the material, and achieves small gas volume and more accurate center removal.
Intelligent variable frequency solenoid valve, saving gas and electricity
Adaptive injection system, no exhaust gas, no air leakage, fast response speed, low power consumption, and long service life.
Color restoration algorithm, clear and more realistic
Integrating multidimensional data such as light, quality, color, and shape, achieving quantum level recognition of rice raw materials and restoring their true colors.
LED optical sensing system, energy-saving and more durable
Adopting low-temperature spotlight LED light source, intelligent dimming, 16 million color mixing options, energy-saving and more durable.
8. Contact US
Your message must be between 20-3,000 characters!
